Precast

Precast concrete elements are made by pouring concrete into a mould in a plant, instead of directly pouring it at the construction site. The cured concrete product is then transported to the construction site and installed as a finished material. Precast concrete is a durable and sustainable material that can withstand harsh weather conditions and is fully recyclable at the end of its life cycle. From faster construction timelines and lower labour costs to greater design flexibility and customization, it is changing the way we build.

Survi Projects is a pioneer in the precast construction segment with a state-of-the-art precast plant in Manesar, Haryana, with a current capacity of executing 1 million sqft of precast projects per year.

Benefits of Precast Construction

Speed

The production of precast units can begin at the plant even before the site is excavated or prepared for work, and right after drawings have been finalised. Also, the production of precast elements is not affected by weather conditions or pollution control construction bans. This reduces the project delivery timelines by several weeks or even months.

Quality

Precast concrete elements are produced in a controlled environment, where stringent measures are taken to ensure that the resulting products are of the highest quality. A standard ratio of raw materials leads to high precision and uniformity. Rigorous checks by dedicated quality personnel are carried out for each batch of precast products.

Durability

Precast concrete has a lifespan of several decades, owing to it being cast in climate-controlled environments. Modern techniques like pre-stressing and post-tensioning are used to create highly durable elements that achieve full strength without the need for curing at site.

Sustainability

Precast construction reduces negative impacts on the environment in more ways than one. Water consumption is significantly reduced due to no requirements for curing. Material wastages are minimised because of efficiency in operations. Due to this, the carbon footprint of precast structures is much lower compared to traditional cast-in-situ buildings.

Reduced Labour

By deploying high-tech machinery at the production plant, the need for on-site and off-site labour is minimised by a significant percentage. Since the major elements of the project are precast, only specialised teams for the erection of the elements are required on-site.

Fire Resistant

Pre-cast concrete is ingrained with pliancy to fire protection. Concrete itself isn’t easily combustible and can provide passive fire protection.

Precast Process

Production

Precast elements are produced at our facility as per drawings

Transportation

The elements are transport to site using specialised trailers

Erection

The elements are unloaded and erected in position using hydras and cranes

Fixation

Final levels are taken and the precast elements are fastened

Our Facility

Situated on a sprawling 7-acre expanse in IMT Manesar, Haryana, our state-of-the-art precast manufacturing plant represents a pinnacle of technological excellence. Equipped with cutting-edge technology from Elematic (Finland), our facility is dedicated to the meticulous production of precast elements. Our comprehensive suite of machinery includes Casting Beds, Bed Masters, Slip Formers, Stressing Devices, Saw Cutters, Tilting Tables, and Complete Shuttering for Columns, Beams, and Side Walls, all integrated with advanced Magnetic and Hydraulic Systems.

At the heart of our operation is a commitment to quality, facilitated by a team of experienced personnel adept at harnessing the full potential of our technology. From the precision of our casting beds to the finesse of our stress-inducing devices, we ensure that every precast element meets the highest standards. Complemented by a fleet of specialized trailers, our plant is optimized for efficient transportation and delivery.

Incorporating innovation and expertise, our precast construction plant is poised to redefine the landscape of construction, offering unparalleled quality and reliability in every element we produce.

Product Range

Our precast product range contains several standardised elements that can easily be incorporated in any building design. In addition, we also have the ability to customise specialised elements as per the requirements of the project.